eXpack
Overview
Sustainability
Innovation
Products
We believe that every brand should have the best partner for their craziest ideas. We are that “crazy” partner.
eXpack is a manufacturer and solutions provider for the beauty industry with over 15 years of experience and an annual production capacity exceeding 400 million units.
As a partner to leading cosmetic, skincare, haircare, and personal care brands, we deliver sustainable, innovative solutions along with world-class sourcing and operations. Our turnkey services include in-house filling for tubes, bottles, jars, sachets, and more—enabling precise, efficient production across product types. With facilities in the U.S. and Israel, we’re built to handle the most complex challenges.
Unispout Pouches
Sachets
Stick Packs
About Us
HQ Location
Fairlawn, New Jersey
Manufacturing Locations
New Jersey, USA
Learn more at
www.expackusa.com
Revolutionizing Beauty Packaging
eXpack is a forward-thinking company in the beauty industry, dedicated to innovation, quality, and service. We collaborate with our clients, leveraging fresh ideas and market trends to create unique, environmentally conscious products. Our designs like UniTube and UniSpout have revolutionized the industry, reducing plastic use by nearly 75% and significantly reducing the size of our carbon footprint.
eXpack is committed to sustainability, providing solutions made from recycled materials (PCR), more material efficient packaging and constantly innovating to provide our clients with the most eco-friendly solution available.
Filling Services Built for Flexibility & Scale
eXpack offers full-service filling solutions for tubes, jars, bottles, sachets, pouches, and blister pods—supporting a wide range of formats for skincare, haircare, and personal care products. Their in-house lines handle everything from creams and gels to serums and oils, with precision filling, sealing, and labeling at scale.
Whether launching a sample-size pouch or a retail-ready tube, eXpack ensures product compatibility, clean fills, and premium presentation. Brands benefit from a collaborative turnkey process—formulation, filling, packaging, and decoration—all under one roof. With sustainable options like PCR and clean-energy operations, eXpack helps you go to market faster with flexible volumes and customized packaging that meets today’s consumer and regulatory demands.
FLEXIBLE PACKAGING: A SUSTAINABLE PATH FORWARD
eXpack excels in the realm of flexible packaging, showcasing our expertise through a diverse range of product types like sachets, Unispout pouches, and Uniwipes that cater to multiple industries. Our passion for flexible packaging goes hand in hand with our dedication to sustainability. Beyond being practical, flexible packaging possesses many benefits including lighter weight, reduced transportation energy and cost, and maximum product evacuation to reduce waste. We continually innovate to minimize environmental impact, emphasizing our commitment to sustainability.
Lightweight Packaging
Characterized by its lightweight nature, cost-effectiveness, and ease of storage, flexible packaging allows for the efficient transportation of greater product volumes in each shipment, resulting in a substantial decrease in both CO₂ emissions and energy consumption.
Designed for Recycling
Flexible packaging uses an impressive 75% less plastic when compared to rigid alternatives. It's designed for recycling, can be made from recycled materials, and reduces the amount of material and product waste from each package.
Lower Carbon Footprint
Flexible packaging production uses 44% less water and 50% less energy compared to rigid packaging. Its minimalist design significantly reduces emissions associated with transport and production while a remarkable 99.5% product evacuation rate minimizes product waste, further lowering your carbon footprint.
Turnkey Filling Solutions
eXpack’s turnkey model makes product launches faster, easier, and more reliable—by integrating filling seamlessly into the full development process. From concept to shelf, their team handles formulation, compatibility testing, packaging design, and filling for tubes, jars, bottles, sachets, and more.
In-house filling lines ensure consistency, quality control, and reduced lead times, while brands benefit from one point of contact for every stage. Whether you’re scaling up or sampling new formats, eXpack eliminates the friction between development and production. Their collaborative approach supports quick turnarounds, customized packaging, and sustainable material choices—so you can focus on growth, not logistics. It’s filling, simplified through full-service support.
Our Sustainability Initiatives
A More Sustainable Solution for Every Project
eXpack's commitment to sustainability encompasses every aspect of our operations. We prioritize flexible packaging to reduce waste and emissions while also utilizing recycled and PCR materials. Internally, our USA facilities run entirely on renewable energy, and our offices routinely launch and embrace new sustainability programs. Our three pillars of sustainability—reduce, reuse, and recycle—guide us toward a more sustainable future, offering eco-friendly packaging and a company wide dedication to the environment.
Sustainable Operations
As a New Jersey Sustainable Business, eXpack is dedicated to driving every aspect of our operation towards a more sustainable future. Every element of our in-house work at our USA facilities – from our filling and packing operations to product development and turnkey solutions – is now fueled by clean, renewable sources.
Eco-Friendly Packaging
Our eco-friendly, flexible packaging and sampling reduces your brand's carbon footprint while also resonating with the increasing consumer demand for green alternatives. At eXpack, we're proud to provide expert service and sustainable alternatives for all our packaging formats.
PCR at Price Parity
eXpack is committed to fostering sustainability across the industry by ensuring it is within reach for all brands. While PCR materials are traditionally associated with higher costs, we have initiated a significant transformation.
Through our sampling program, PCR materials are available at equivalent pricing to virgin materials for sample packages under 15ml. This empowers brands to embrace sustainability without incurring additional expenses, establishing a level playing field. PCR materials, derived from recycled sources, offer an environmentally responsible solution that benefits both the ecosystem and your brand's ethos.
Innovation Spotlight
Meet the Unisolve: A Sustainable Sampling Solution
As the world moves towards sustainability, many are looking for ways to reduce waste and conserve resources. Waterless beauty is the perfect step in this direction! Not only is it better for the environment, but it also has a number of other benefits to offer.
Interested in implementing waterless products into your line? Discover the future of packaging with UniSolve! These innovative sachets dissolve in water to leave no waste behind for a more sustainable and hassle-free delivery system of waterless solutions. They're perfect as secondary packaging too! Join the green revolution and reduce waste today with UniSolve.
Proactive Compatibility Testing
At eXpack, we leave no stone unturned in ensuring the excellence of your packaging solutions. Our proactive testing approach goes beyond the norm, diligently examining materials and various package types and sizes to identify the ideal composition for your products.
With a customer-centric focus, we prioritize your success and provide tailored feedback and options based on testing results to optimize your packaging solutions. The result? Cost-effective and sustainable choices that benefit your bottom line while reducing your environmental footprint.